Supply Installation Testing , Jammu - Tender Details

• Opening Date : Wed 29th January, 2025
• Closing Date : Tue 28th January, 2025

• ₹ 0.00
• NTID 38869785

Supply, Installation, Testing Commissioning Of Fully Automated Cattle Feed Plant Of Capacity 2-3 Mt Per Hr With Ancillary Equipment Etc - Supply, Installation, Testing & Commissioning Of Fully Automated (cnc-type) Cattle Feed Plant Of Capacity 2-3 Mt Per Hr With All Ancillary Equipment, Spares Including Electrical, Support Structure Work As Per Required Activity Sections, Specification And Indicative List Of Equipment As Below: - All Sections Related To Cattle Feed Plant Fully Automated Of 2-3 Mt/hr Capacity To Be Completed As Mentioned Below: - A) In Take Storage & Distribution Intake Dumping Hopper With Magnetic Grill Intake Chain Conveyor 6- 8 Tph (with Geared Motor And Drive Parts) Bucket Elevator 15 Mtr. Ht. And 6 -8 Tph (with Geared Motor And Drive Parts) Magnet System Cascade Jute Remover (with Geared Motor And Drive Parts) Distribution Conveyor (with Bends, Pipes Geared Motor And Drive Parts) Bin Dsitributors Storage Bins (5 No.s) 50 Mt. Capacity Level Sensors (10 Nos.) Gates For Storage Bins 5 No.s Bin Discharge Conveyor (5 No.s) (with Geared Motor And Drive Parts) Weighing Hopper Of Capacity 500kg With Pneumatic Gate (with Load Cell With Accessories For Weigh Hopper) Buffer Hopper Accessories Manual Dump Hopper With Pneumatic Gate Batch Conveyor (with Geared Motor And Drive Parts)b) Grinding Section Grinding Section Bucket Elevator 6 8 Tph (with Geared Motor And Drive Parts) Magnet System Cascade Bin For Hammer Mill Manual Operated Slide Gate Feeder For Hammer Mill (with Geared Motor And Drive Parts) Magnet System Vfd Panel For The Feeder For Hammer Mill Full Circle Hammer Mill (with Electric Motor And Drive Parts) Extra Hopper Below Hammer Mill Bucket Elevator To Carry The Material From Hammer Mill To The Bin Of Mixer 6 8 Tph (with Geared Motor And Drive Parts)c) Mixing Section. Mixing Section- Hopper Above Mixer Pneumatic Operated Gate Medicine Hopper Pneumatic Operated Gate For Medicine Hopper Batch Mixer ( 500 Kgs) Pneumatic Operated Gate For Mixer Mixer Gear Box: (with Geared Motor And Drive Parts) Hopper Below Mixer Mash Feed Conveyor (with Geared Motor And Drive Parts)d) Pelleting Section. Pelleting Section - Bucket Elevator With 10 12 Tph Capacity Pneumatic Two Way Flap (with Geared Motor And Drive Parts) Bin For Pelletizing Mill ( 1no.s) Manual Operated Slide Gate Screw Feeder For Pellet Mill (with Geared Motor And Drive Parts) Auto Feeder For Pellet Mill ( Vfd / Ac Frequency Drive) With Auto Control Panel Twin Shaft Steam Conditioner (2no.s) (with Geared Motor And Drive Parts) Junior Pellet Mill Gun Drilled , High Chrome Die (with Geared Motor And Drive Parts)e) Cooling Section. Cooling Section - Pellet Cooler Counter Flow Crumbler, Feeder To Crumbler And Vfd Pellet Conveyor Bucket Elevator To Carry The Cooled Pellet To The Gyro Screen To Separate The Powder Particle. (with Geared Motor And Drive Parts) Pneumatic Two Way Flap Vibro Screenf) Bagging Section. Bagging Section - Bagging Bin Pneumatic Gate Automatic Bagging Machine Slot Conveyor (with Geared Motor And Drive Parts) Stitching Machineg) Compressed Air System. Compressed Air System - Air Compressor ( Anest Awaita / Elgi / Kirloskar ) (with Drive Motors) Frl Unit Compressed Air Pipe Line With Control Valves And Accessories.h) Mollasses Dosing System. Molasses / Oil Batching Section - Molasses / Oil Pump (with Drive Motors) Batch Tank (2mt) Service Tank With Load Cell & Display Pipe Line Between Batch Tanks & Service Tank Control Valve & Accessories Geared Pump For Liquid Spray Plc Automation For Molasses Dozer Elecric Distribution & Control Panel - Elec. Panel Includes Main, Switches, Fuses, Starters, Relays, Bus Bars Etc. For Plant Motors Only. Remote Panel Electric Cables & Earthing Wire For Plant Motors Structure Material - Ms Girder, Channel, Chequer Plate Angles Etc As Per Is:2062. Hardware & Painting Gravity Piping / Transition Pieces Automation - Automation / Computerized Pre-weighing: Plc Based Programmer Allowing Feeding Different Formulas For The Uniform Batching Of The Product. Scope Includes: Hardware, Software And Accessories Related To System.i) Servo Stablizer, Existing Elecric Distribution & Control Panel Will Be Used For New Plant Including Main Power Factor Panel - Conecting Power Cable To Servo, Panel, New Machine (make Of Cable - Polycab, Rr Kabel, Kei, Havells, Finolex, Make Of Motor Abb, Crompton, Siemens), Laying Of Cable With Cable Tray/cable Trunch As Required Including All Fitments And Accessories, Etc. J) Structure Material. K) Complete Automation / Computerized Preweighing. L) Steam Boiler With Required Capacity (minimum Reference Capacity - 500kg/hr.) Complete With Prs Station, Chimney, Steam Pipeline, Insulation, Complete With Providing Statutory Approvals For Boiler And Fitments Including All Accessories. Note: All Sections To Be Integrated, Erection & Commissioning Done, All Necessary Statutory Approvals And Inspections Required To Be Obtained By Contractor.indicative List Of Equipment To Be Supplied & Integration Of Existing Equipmen:retrofitting And Reinstallation Of Existing Equipment Available At Plant As Follows:- Automatic Bagging Machine Existing Slot Conveyors(s) Existing Geared Motor(s) For Slot Conveyor(s) Existing Bag Stitching Machine Existing Air Compressor(s) Flexible Conveyor With Hydraulic Height Adjustment Bucket Elevator Required Conveyor Raw Material Storage Area To Plant And Plant To Finish Good Area To Be Provided With All Accessories, Molasses Tank (two Nos. Of Tank Is Existing And Will Be Repaired/upgrade By Machine Supplier/installer And Additional Capacity If Required To Be Provided), Batch Tank, Service Tank With Load Cell & Display, Pipe Line Between Batch Tanks & Service Tank, Necessary Control Valve & Accessories, Geared Pump For Liquid Spray, Main Lt Panel/capacitor Panel Necessary Drive Motors And Geared Motors With Drive Parts I.e. Sprockets And Chain Etc. Note: The Contractor Has To Ensure Supply All The Required Parts, Accessories And Ancillary Equipment Including If Any Not Mentioned Above That Are Required For Installation And Commissioning Of The Fully Automated Cattle Feed Plant.important:1) The Contractor Needs To Submit All Technical Details And Drawings For Prior Approval Before Execution Of The Work. 2) The Plant Provided Should Be Suitable For Providing Various Sizes Of Pellets (as Per Requirements) From 2.5mm To 10mm. For Capacity Consideration, The Reference Size Shall Be 5.00 Mm3) The Bagging Section Should Provide For Weighment And Bagging Of Different Sizes Of Bags (as Per Requirement) Including Bulk Bags.4)the Scope Of Work Includes All Structural Work Required For Erection Of Various Components Of Plant. To Be Provided. 5) Factory Inspection Before Dispatch Of All Equipment To Be Organised By The Contractor. 6) All Expenditure Related To Inspection, Testing Etc. Will Be In Contractor S Scope. 7) List Of All Makes Related To The Complete Equipment And Accessories To Be Submitted For Approval. In Case Any Makes Are Not Acceptable To Jk Agro, The Contractor Shall Ensure Supply Of Makes Acceptable To Jk Agro. 8) Boiler And Molasses Tank Details To Be Provided. 9) Complete Electrification Work For Setting Up And Commission Of The Fully Automated Cattle Feed Plant Will Be In The Scope Of Contractor. 10) Contractor Has To Be Provide Copies Of Approvals Obtained From Statutory Authorities. 11) Contractor Has To Be Provide Test Reports For Various Components Supplied And Also 3rd Party Test Reports For Any Such Components For Which Testing Maybe Desired By Jk Agro. The Cost Of Such Tests Shall Be Borne By The Contractor. 12) Contractor Has To Provide Trial Runs For The Facility For A Period Of Minimum 03 Months And Provide The Warranty Support For Complete Line For A Period Of 5 Years With All Spares Etc. 13) Minimum 200 Lux Lighting Will Be Provided In Complete Plant Area With Cable, Switch, Mcb, Db, Wiring, Etc By The Contractor 14) Demolition Of Existing Tool Room Will Be Done By The Contractor 15) All Required Earthing For Plant, Panel, Etc Will Be Provided By The Contractor16) All Required Civil Work, Foundation Etc. For Plant, Boiler, Etc Will Be Done By The Contractor., Common Miscellaneous Equipments, S.no 02 Sor, Ajpdcl Jammu. Fire Extinguisher Co Type Of 4.5 Kg Capacity For Control Room, Common Miscellaneous Equipments, S.no 03 Sor, Jpdcl Jammu. 3 Sand Bucket Fire Extinguisher