Supply Installation Commissi, Bangalore - Tender Details

Supply, Installation, Commissioning And Operation Of 1000kg Per Day Capacity Amla Processing Plant At Karnataka State Lamps Cooperative Federation, Mysuru Under Ntfpce Project-fruit Washer With Elevator: Water Jet Washing Of Amla Fruits And Feeding Same To Screw Blancherfunction: For Through Washing Of Amla Fruits And Feeding Same To Screw Blancher Construction: • It Consists Of 4 Sections; Soaking, Washing With Agitation, Fresh Water Spraying, Water Draining.• Stainless Steel Rectangular Shaped Tank With Legs, Cross Supports Etc. • The Water In The Tank Is Agitated With The Help Of High-speed Blower Through Perforated Air Pipes Installed At The Bottom Of The Tank. • The Bubbles Are Generated With The Help Of High-speed Air Blower, Which Is An Integral Part Of Washer. • Circulation Pump To Create Water Jet To Pushing Fruits Towards Elevator.• Continuous Polypropylene Stackable Slat Conveyors With Flights • The Fruit Washer Tank Will Be Provided With Bottom Drain Connection, Water Level Adjusting Arrangement With Overflow Connection, And Fresh Water Spraying Arrangement, Feed Hopper, Discharge Chute, Motor Shroud, Chain Guard. • Variable Speed Drive Using Vfd• Motor – Hindustan/equivalent Make, Gearbox: Bonfiglioli /equivalent Make. • Input Capacity: 100 Kg / Hr. • Overall Dimensions: 2780 Mm (l) × 770 Mm (w) × 1874 Mm (h) (as Per The Supplier Design And Site Conditions)• Elec. Power: Blower: 0.5 Hp, Main Drive: 0.5 Hp Circulation Pump : 0.5 Hp• Water Consumption: 200 Ltr• M.o.c: Ss 304,• Water Recirculation And Proper Drainage Arrangement For The System.feeding Table: Collecting The Amla From The Farms And Feeding The Same To Fruit Washer• 1.2mm Thick Gauge Ss Table Top And Raised Edges. • Drain Outlet At One End, Square Tube Structure. • Size: Approx. 1700 Mm (l) X 900 Mm (w) X 850 Mm (h)m.o.c:- Wetted Parts Stainless Steel 304 Grade (ss 304)belt Type Continuous Blancher Function: Suitable For Blanching Of Amla Fruit For Easy Separation Of The Segments. Construction: Continuous Cooking Of Amla Approx. 85 °c - 90°c.capacity:- 150 Kg/hr• Heating Chamber Is Rockwool Insulated & Covered By Stainless Steel Sheets. • Small Discharge Chute At The End Of Screw For Removing Amla Fruit Out Of The Chamber. • Stainless Steel Self-supporting Structure. • All Necessary Steam Fittings Complete With Temperature Indicator, Y Strainer, Steam Trap, Safety Valve • Thermal Insulation Coating For Steam Lines And Hot Lines. • Retention Time Approx. 8 To 10 Minutes (finalized During Detail Engineering). • Stainless Steel Control Panel Complete With Variable Speed Frequency Drive Necessary Electrical Fittings • Temperature Sensor And Auto Cutoff• Steam Requirement: 100 To 150 Kg. / Hr. @ 2.5 Kg./ Cm2• Belt Width 400 Mm Wide × 4500 M Long Approx.• Suitable For Blanching Fruits• Blanching Temperature 85°c To 95°c• Pp Food Quality Modular Belt, Suitable For High Temperature For Smooth Operation And High Reliability Suitable For Product’s Transferring In Hot Water.• Hot Water Pump Used For Water Circulation Through Spray Nozzle On Top Side On The Belt, Live Steam Pipe Connection To Heat The Water In The Bottom Chamber. Or Direct Steam Can Be Purged On The Product If Suitable To Raw Material• Water Filter Screen And Overflow Is Provided For Removingforeign Particles.• Top Covers With Holding Bars, Side Windows Can Beopened To Easy Maintenance And Fast Cleaning.• Steam Control Valve With Pid Controller For Temperaturecontrolling. Temp Indicator With Pt 100 Sensor Provided• For Belt Speed Controlling Vfd Provided• Feed And Discharge Chute Of Ss-304.• Drive Through Simplex Chain And Chain Wheel• Electrical Power: - 0.5 Hp Water Pump & 0.5 Hp Gear Box• Motor: Hindustan/equivalent Make, Gearbox: Bonfiglioli / Equivalent Make. • M.o.c :- S.s 304note: 1. Manufacture Should Ensure That, The Amla Should Not Be Damaged During Blanching Process 2. Overall Dimensions And Motor Power Ratings May Vary Depending On The Manufacturer Design And Site Conditions.blanching Tank :semi -automatic Operationsuitable For Blanching Of Product. Provided Steam Pipeline For Heating The Water.insulation Is Given For Reduction Of Heat Loss.product Retention Time Depending Upon Product. Perforated Wire Mesh Basket For Material Carrying Perforated Basket – 8 Nos. Of Approx 8-10 Kg Capacity Side Platform With Ms Structure For Easy Handling Purposeamla Breaking Machine: Breaking Of Boiled Amla Fruits Into Segments.function: For Breaking Of Boiled Amla Fruits Into Segments. Brief Spec: Amla Breaker Mounted On Square Tube Rigid Structure • Assembly For Amla Breaking & Segmenting. • Feed Hopper, Waste Discharge Chute. • Open Tray For Discharge Of Amla Segments. • Roller Gap Feasible As Per Amla Sizes.• M.o.c.: Ss 304 • Input Capacity: Approx.: 100 Kg / Hr• Elec. Power: - 1 Hp Seed Separation / Sorting Conveyor: Visual Inspection And Manual Pick Up Of Amla Seeds After Breaking.function: For Visual Inspection And Manual Pick Up Of Amla Seeds After Breaking. Construction:• Belt Supporting Trough Thro-out Length Of Top Side. • Belt Support On Return Side By Pvc Rollers And Cleaning Wiper. • Square Section Tubular Rigid Structure. • Feed Hopper, Discharge Chute, Motor Shroud, Chain Guards • 200 Mm Wide Side Table With 2 Nos. Waste Disposal Chutes On Both Sides Of Conveyor To Transfer Wastage Seeds To Below Basket. • Fixed Speed Chain Drive For Bottom Conveyor. • Motor – Hindustan/equivalent Make, Gearbox: Bonfiglioli /equivalent Make. • Overall Dimensions: 2200 Mm Long X 300 Mm X 800 Height • Elec. Power: 1 Hp • M.o.c.: Ss 304soaking Tanks: Function: For Soaking Of Amla Into Sugar Syrup. Manually Load Amla For Soaking In Sugar Syrup.brief Spec:• This Is The Rectangular Shaped Stainless-steel Inclined Tank. • Top Cover Openable Lid, Inlet / Outlet Connection • Perforated Stainless Trays With Handle To Carry 15 Kg Of Amla Fruits Six Trays Per Soaking Tank • Water Seal Between Tank Top And Lead Cover To Maintain Heat In Tank.• Overall Dimension: 2000 Mm L × 500 Mm W ×500 Mm H • Moc: Ss 304 Collection / Preparation Table: Function: For Collection And Visual Inspection.brief Spec:• Thick Gauge Ss Table Top And Raised Edges. • Drain Outlet At One End, Square Tube Structure. • Size: Approx. 1700 Mm (l) × 900 Mm (w) × 850 Mm (h)• M.o.c: - Wetted Parts S. S. 304 Walk In Tray Dryer:electrically Heated.two Set Of 48 Trays With Trolly Should Be Provided Along With The Dryer. One Set Ss Wire Mesh /perforated Trays And Another Set Plain Trays Drying Chamber: Tray Type: Sheet & Wire Meshchamber Type: Triple Valve Door Insulation Thickness: 25 Mm Thick Glass Wool No Of Doors: Two Tray Size: To Match With The Chamber Dimension (approximate 32 × 16 × 1 Inches) 808 Mm (l) × 408 Mm (w) ×40 Mm (h)double Wall Construction, Inner Chamber Made Of Stainless Steel 304 Quality 18 Swg (1.2 Mm Thick). Thick With Matt Finish 2b Finish & Outer Chamber Made Of Mild Steel 18 Swg (1.5 Mm Thick) Thick With Epoxy Coat Painting. The Dryer Will Be Insulated With 50 Mm Thick Rockwool Insulation All Sides Of The Dryer Design Of Panels Will Be Such That Inner & Outer Wall Contact Minimum To Minimize Heat Losses Through Conduction. Double Walled Door In Two Parts At Front Side Will Be Provided With Silicon Rubber Gasket, Heavy Duty Male-female Type Hinges & Ball Catch Locking System. Side Runners Will Be Provided For Resting Trays Inside The Dryer. All Internal And Air Contact Parts Like Inside Wall Of Chamber, Inside Wall Of Door, Recirculation Fan Blade (ss304), Fan Shaft (ms), Safety Grids (ss 304), Exhaust Damper (ms), All External, Visible And Non-contact Parts Like Outside Wall Of Chamber, Outside Wall Of Door, Hinges, Handle, Door Lock, Drive Support, Drive Cover, Control Panel Cover, Bottom Supports, In Ms Powder Coated. Insulation Glass Wool/ Rock Woolmoc: Contact Parts Ss 304 Grade And Non-contact Parts Ms Powder Coated. Air Recirculation. Coaxial Fan Driven By 1 Hp/1440 Rpm/ Motor Through Bearings & Belt Driven Fan 2 Nos For Uniform Temperature Throughout The Dryerheating Electrical Heaters1 Kw Each 12 Nos.quality Tubular Air Heaters On Both Sides Heaters Mounting Brackets Will Also Of S.s. 304 Quality Fresh Air Inlet: Fresh Air Inlet With Filter Provided At Side Of The Tray Dryer. Rtd Sensor To Measure Temperature Safety: Safety Controller Will Be Provided, If In Case Main Digital Controller Fails, Safety Controller Will Control Set Temperature. Heaters & Blowers Are Interlinked. Heaters Will Not Switch On Unless Motors Are In “on” Position. Overload Relay Provided For Motor Starter. Mcb Provided For Mains. Limit Switch Will Be Provided On Front Door, When Doors Open It Will Cuts Off Supply Of Motor & Heaters. Digital Timer: Inbuilt Digital Timer, Range 0 To 999 Minutes With Alarm Will Be Provided With The Unit. Temperature Sensor (-10 °c To + 200 °c)coating Plant(round Shape With Spout): Function: To Apply Flavor /salt /spices To Amla Candy Or Similar Product. Brief Spec: Stainless Steel Rotary Bowl. Round Shape Of Drum For Proper Mixing Of Product. Motor With Gearbox For Slow Speed Mixing. Handle For Tilting And Discharge Of Product. Flavor Mixer With Tilting Arrangement. Rotating Drum Speed: Fixed/variable Inside Drum Should Provide Min 6 No’s Of Baffles Drum Capacity: 15-20 Kg Batch M.o.c: Drum Ss 304, Structure Ms Powder Coated Elec. Power: 1.0 Hpsteam Jacketed Kettle/ Sugar Dissolving Tankfunction: For Preparation Of Sugar Syrup.construction: Hemi Spherical Inner Bowl Made Out Of 4-5 Mm Thick Sheet Outer Bowl Made Of 5 Mm Sheet. Teflon Scrapers With Stirrer 50 Mm Steam Jacket With Ribs For Strengthening. Heavy Duty Square Tube Structure. Complete With All Necessary Steam Fittings Like Pressure Gauge, Steam Inlet Valve, Steam Safety Valve, Air Vent, Y Type Strainer,m.o.c.: Ss 304. Holding Capacity: Approx. 100 Liters (water Volume) Elec. Power: 1 Hpfilter Press For Hot Syrup Function: For Filtration Of Hot Sugar Syrup. Construction:the Unit Consists Of Strong Stainless-steel Tank With Top Cover, Ss Handle, Pressure Gauge And Tightening Bolt. The Set Of Perforated Screen, Filter Paper And Interlocking Cups Are Fitted In Centre Of Tank. Fitted On Either Gear Pump Or Centrifugal Pump Complete Unit Mounted On Skid With Caster Wheel, The Unit Is Provided With Bypass System. M.o.c: Wetted Parts Ss304 Capacity: 100 Ltrs. / Hr. Elec. Power: 0.5 Hp Spare 4 Sets Of Membrane, Filter Cloths, And Proper Cleaning Mechanism Accessories Should Be Provided Insulated Stainless Steel Storagetanks 200 Kg Capacity: Storage Of Hot Sugar Syrup Received From Kettlefor Storage Of Hot Sugar Syrup Received From Kettle/tank. Construction: Cylindrical In Shape With Conical Bottom With 4 Leg Support With Raised Height. Complete With Top Cover, And Inlet / Outlet Collection.insulation Minimum 50 Mm Thick Glass Wool/ Rockwool/ Puf To Keep The Sugar Syrup In Hot Condition.moc: Wetted Parts Ss304 Capacity: 200 Ltrs. Multi Tubular, Steam Generator: Gas Model Steam Boilernon Ibr Boiler – 0.9 Kg Pressureouter & Inner 6 Mm, Ms Sheet -3” Tata C Class Pipe6” Top Pipe 10 Mm Flange Set, Top & Bottom Ms Bolt & Nut 3 Mm Gasketglass Wool Insulation With Burneraccessories Like Ball Valve, Float Valve, Pressure Gauge.product Piping: Ss 304 Hot Water From Boiler And Cold-water Pipelines 1.5” & 1.0” Od From Ro Plant And Storage Tank To Amla Plants With Necessary Fitting Includes Valve & Taps. Interconnecting Product Piping For All Machineries And Equipment’s Offered By Thevender Complete With Sms / Tri Clover Valves, Fittings, Clamps Wherever Necessaryamla Juice And Powderamla Shredder Machine ▪ Capacity: 100 Kg/hr. ▪ Ss 304 Grade Machine, Suitable For Shredding Of Amla, Provided With Mechanism To Separate The Seeds And Yield Of Amla After Shredding Operation  Seeds Of Amla Separated Without Cracking The Seeds▪ Moc :- S.s 304 ▪ Electrical Power :- 1 Hp Amla Juice Extractor Machine ▪ Capacity : 100 Kg/hour ▪ For Squeezing Pulp To Extract The Juice. ▪ Perforated Holes 3⁄4” Dia. ▪ Body- Aluminum Casting (hard Aluminum) ▪ Remove The Seed Before Placing In The Amla In The Machine ▪ Moc :- S.s 304 ▪ Electrical Power :- 1 Hp Hydraulic Press Machine ▪ To Press Amla Pulp To Extract The Remaining Juice. ▪ H Type Power Hydraulic Press ▪ Motor With Hydraulic Pump ▪ Structure Ms- Contact Parts Ss 304 ▪ Electrical Power : 2 Hp Amla Juice Collection Tank ▪ Capacity – 200 Liters ▪ M.o.c: Contact Parts - Ss 304. ▪ Rectangular In Shape For Amla Soaking In Sugar Syrup ▪ Bottom Having Slope Towards Outlet. ▪ Mounted On Pipe Legs With S.s. Cover. Inlet, Outlet Amla Juice Storage Tank With Centrifugal Pump ▪ For Juice Transfer ▪ Rectangular Tank – 200 Liter ▪ Centrifugal Pump For Transfer Of Juice. ▪ Inlet And Outlet With Sms Fitting. ▪ Capacity – 100 Lph , 1 Hp▪ M.o.c: Contact Parts - Ss 304hand Mixer With Motor And Ss 304 Rod For Mixing The Sugar Syruppulveriser  Amla Powder Pulveriser  Capacity- 50 - 75 Kg/hr.  Product: Amla Shredded Dried Material To Make Powder  Power: 5 Hp, Three Phase, 415 Volt, 50 Hz  Moc Should Be Ss 304  Multiple Sieve Type: Ss 304 All Contact Parts Should Be Stainless Steel 304 Gradeair Compressor: Power: Min 5 Hp  Tank Capacity: 220 L Piston Type: Single Stage Piston Displacement Cfm 21-23 Free Air Delivery Cfm: 15-16 Pressure: Up To 10 Bar  Dimension: Minimum 1.35 Cu-mpacking Table: Function: For Handling /labelling/ Packing Of Bottles Cans And For General Use.brief Spec: • Thick Gauge Ss Table Top And Raised Edges. • Drain Outlet At One End, Square Tube Structure. • Size: Approx. 1700 Mm (l) × 900 Mm (w) × 850 Mm (h)• M.o.c:- Wetted Parts Ss 304 Semi-automatic Piston Filler For Juice Packing– ▪ Filling Machine With Hopper. ▪ Suitable To Fill Pet /glass Bottles Of 250 Ml To 5000 Ml Size. ▪ Moc : Ss 304 Capping Unit ▪ Semiautomatic Capping Machine Pouch Sealing Unit For Dry Amla Packing▪ Manually Operated Packaging Machine / Continuous Band Sealer Packing The Processed Amla Candyelectrical Panel: Function: Electric Panel For Distribution Supply To Machinery. Brief Spec: Mild Steel Standard Control Panel With Fan With Filter, Tube Light •distribution Panel With Circuit Breaker Arrangement To All Above Machines In Case Of Overload. • Led Indicators, Labelling• M.o.c.: Ms Powder Coated Motorized Vibrio Severwith 3-4 Sever Of Different Microns To Sieve The Dry Amla Powderadditional Equipmentro Plant: (250 Lph) And Raw Water Pump Application: To Boost Water Energy So As To Pass Through The Membrane Module At High Pressure For Obtaining The Desired Permeate Quality.• Quantity: 1 No • Type: Centrifugal • Purpose: To Pump Raw Water At Required Pressure So As To Enable Transfer Through The Ro Pre-treatment Stage. Sand Filter • Quantity: 1 No. • Type: Vertical With Manual Multi-port Valve Type System • Operating Pressure: 2-3.5 Kg/cm2• Filtering Media: Graded Sand • Application: To Remove Turbidity • Carbon Filter • Quantity: 1 No. • Operating Pressure: 2-3.5 Kg/cm2• Application: To Remove Organic Matter From Raw Water Anti Scalant Dosing System • Quantity Of Dosing Pump: 1 No. • Application: To Ensure Non-adherence Of Scale Causing Salts On The Membrane Surface By Adhering To The Crystals Of Scale Causing Salts. Micron Cartridge Filter • Quantity: 1 No. • Type Of Cartridge: Spun Jumbo Cartridge • Application Of Cartridge: To Protect The Membrane From Suspended Particles High Pr. Pump Quantity: 1 No. • Type: Vertical Multistage High-pressure Pump • Discharge Pressure: 10 Bar • Water Storage Tank 2000 Liter Capacity Ss 304 Tank